Komal Mill Manufacturing

Komal Mill

India's Leading Textile Mill

Komal Texfab holds a position of the India's one of the leading organisation with vertical setup of knitting, dyeing & printing, right from its inception in year 1981. Our legacy based on ingenuity, vitality & authenticity leads to celebrate progressive and independent thinking. This all together help us to go ahead for forward integration from garmenting to exports.

We had a very humble & modest beginning as just a printing unit, some 40+ years ago. But our aim had always been very clear, to give our customers the best quality & best services, maintain the highest level of integrity in the business.

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Komal Mill Facility

Our Manufacturing Capabilities

Process Per Day Per Month Per Year
Knitting10 Tons300 Tons3,500 Tons
Printing20 Tons600 Tons7,200 Tons
Dyeing25 Tons750 Tons9,000 Tons
Finished Fabric25 Tons750 Tons9,000 Tons
Total Capacity25 Tons/Day750 Tons/Month9,000 Tons/Year

From Yarn to Finished Fabric

Our 14-step manufacturing process ensures the highest quality at every stage.

1

Knitting Process

We have an Expertise in manufacturing Single Jersey, Rib, Interlock in variety of blends โ€” 100% Organic Cotton, Bamboo Cotton, Combed Cotton, Viscose, Viscose/Lycra, Cotton/Lycra, Polyester/Cotton. Capacity: 10 Tons/day, Total Machines: 45 Nos. Pilotelli, Fukuhama (Tubular & Open-width Machines).

2

Mercerizing & Dyeing

State-of-the-art mercerizing and soft-flow dyeing machines ensuring uniform color distribution and superior fabric finish.

3

Squeezing & Relax Drying

Advanced squeezing and relax drying processes for optimal moisture removal and fabric relaxation.

4

Rotary Roll Exposing

Precision rotary roll exposing machines for accurate pattern registration and print quality.

5

Rotary Printing

High-speed rotary printing with vibrant colors and detailed patterns. Capacity: 20 Tons/day.

6

Compaction & Color Fixing

Compaction and color fixing processes ensuring dimensional stability and colorfastness.

7

Finishing โ€” Stenter Machine

Final finishing on stenter machines for desired width, GSM, and fabric hand-feel.

8

Laboratory & QA Testing

Comprehensive quality assurance testing in our in-house laboratory for every batch produced.

9

Inspection

Rigorous 4-point inspection system ensuring every meter of fabric meets our exacting quality standards.

Machinery & Utilities

Steam Boiler with ESP

1 Thermax (India) โ€” high-efficiency steam generation with electrostatic precipitator.

Oil Boiler

1 Thermax (India) โ€” auxiliary boiler for consistent thermal energy supply.

Water Treatment

Softening Plant & RO Plant for pure water supply throughout production.

Effluent Treatment Plant

Thermax India ETP for responsible waste water treatment and recycling.

Electricity Supply

Reliable power supply from Torrent Power for uninterrupted production.

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Interested in Our Manufacturing Capabilities?

Contact us to discuss your fabric requirements and production needs.

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